Features

• Two separate end finishing units at rear for all necessary flaring and expanding
• Digital control for automatic or manual bending operations
• Includes 202 die package (See below)
• Comes complete with quick release bending and end finishing dies
• Includes high-speed clampless swager and internal expander
• Updated bend data system available for automobiles and light trucks dating back to 1960
• Clampless swager - easy to use drop-in collars makes swaging operations quick and efficient
• Twist-lock tooling - quick change tooling saves time
• Integrated power relief control valve - control valve features oversize handles and built in pressure relief system
• Pass-through cylinder stem - the top cylinder stem passes completely through the main frame
• Rigid frame - a rigid 6” x 6” x 3/8” welded steel tube is used for the main frame
• Commercial grade hydraulic cylinders - industrial cylinders provides better performance and reliability
• Chrome-molly shafts - all cylinders features hardened chrome-molly shafts that conform to
  ANSI 92.2 standards
• Quick release bending dies - quick change tooling means faster set up times
• Precision ground bending head - all bending head surfaces are surface ground within .002 of an inch
• Clutter free bending area - controls are enclosed to keep the front obstruction free
• Oversize barrel shafts - large 2-1/2” diameter machined steel barrel shafts used in conjunction with oil impregnated bronze bushings provide ultimate dependability and minimum maintenance
• Grease fittings - standard grease fittings allow for simple lubrication
• Controls - NEMA rated on/off switch box incorporates overload relays that automatically disrupt power supply should an over-current situation occur.
• Pressure gauges - know exactly what the system pressures are at all times
• Industrial grade casters - large cast iron casters help you easily move the bender around your shop
• Remote foot operated controls - our automatic models are equipped with remote foot switches for added operator convenience
• Adjustable pressure valve - adjust back gate pressure easily with this adjustment screw located
  right up front
• One piece barrel - a one piece solid steel barrel is your assurance that the bending gates stay perfectly aligned with the bending ram
• Heat-treated tooling - all machined steel tooling is heat treated for greater service life
• Convenient tool trays - keeps your tooling organized
• Strong motor - a large 5 HP Baldor energy efficient motor is used for maximum performance
• Direct-drive pump - a direct-drive high speed 4 GPM pump is used for maximum
  power and performance
• Single enclosed bottom cylinder - this single bottom cylinder applies pressure evenly to the back gates and because it is hidden, does not interfere with the tubing
• Large capacity reservoir - a large fluid reservoir keeps the hydraulic oil running cooler and contamination to a minimum
• Filtered hydraulic system - a canister type oil filter keeps the oil contamination free
• Oil sight gauges - allows you to visually inspect oil levels
• Over size hose - we purposely use 1/2” high pressure hose for better speed and cooling characteristics
• Open sided swager box - means easier access and less chance of “crashing” tools and
  damaging the cylinder

202 Die Package

BENDING DIES			PIPE COLLARS
QTY.	PART NO.	TOOLING DESCRIPTION	QTY.	PART NO.	TOOLING DESCRIPTION
1	5R-212	5" Radius Die / 2-1/2"	1	HAC-212	2-1/2" Pipe Collar
1	5R-214	5" Radius Die / 2-1/4"	1	HAC-214	2-1/4" Pipe Collar
1	5R-200	5" Radius Die / 2"	1	HAC-200	2" Pipe Collar
1	4R-214	4" Radius Die / 2-1/4"	1	HAC-134	1-3/4" Pipe Collar
1	4R-200	4" Radius Die / 2"	1	HAC-112	1-1/2" Pipe Collar
1	35R-134	3-1/2" Radius Die / 1-3/4"	END FINISHING TOOLS
1	35R-112	3-1/2" Radius Die / 1-1/2"	QTY.	PART NO.	TOOLING DESCRIPTION
BACK SHOES			1	HPF-300	45 / 90-Degree Flare
QTY.	PART NO.	TOOLING DESCRIPTION	1	DD-134/212	Doming Die
2	BS-212	2-1/2" Back Shoes	2	BFED-134/212	Female Ball Flares
2	BS-214	2-1/4" Back Shoes	1	CFT-200	2" Manifold Flange Tool
2	BS-200	2" Back Shoes	1	B-212	2-1/2" Male Ball Flange
2	BS-134	1-3/4" Back Shoes	1	FP-100	Flattening Plate
2	BS-112	1-1/2" Back Shoes	1	ST-1	Slip-Twist Adapter
HALF SHOES			SEGMENT EXPANDERS
QTY.	PART NO.	TOOLING DESCRIPTION	QTY.	PART NO.	TOOLING DESCRIPTION
1	HS-212	2-1/2" Half Shoe	1	HSA-112	Arbor
1	HS-214	2-1/4" Half Shoe	1	SS-212	2-1/2" Segment Exp.
1	HS-200	2" Half Shoe	1	SS-214	2-1/4" Segment Exp.
1	HS-134	1-3/4" Half Shoe	1	SS-200	2" Segment Exp.
1	HS-112	1-1/2" Half Shoe	1	SS-134	1-3/4"- 1-7/8"Segment Exp.
SOLID EXPANDER DIES			1	SS-112	1-1/2" Segment Exp.
QTY.	PART NO.	TOOLING DESCRIPTION	ACCESSORIES
1	STED-212	2-1/2" Exp. Die / 2-1/4" Male Ball	QTY.	PART NO.	TOOLING DESCRIPTION
1	STED-214	2-1/4" Exp. Die / 2" Male Ball	1	TTA-1000	Tool Tray Set
1	STED-200	2" Exp. Die / 1-3/4" Male Ball	2	DPS-150	Pusher Block Springs
1	STED-134	1-3/4" Expander Die	1	Manual	Instruction Manual
1	STED-112	1-1/2" Expander Die	1	Video	Instruction Video
			1	OR-1	Bag / Assorted O-Rings

Specifications

• Maximum bending radius: 5" / 127 mm.
• Minimum bending radius: 3-1/2" / 89 mm.
• Maximum tube capacity: 3" / 76 mm. / .095 wall
• Dies supplied ( 202 Die package ): 1-1/2", 1-3/4", 2", 2-1/4", 2-1/2" **
• Top cylinder working force: 60,000 lbs.
• Hydraulic filter: 60,000 lbs.
• Standard motor: 5-HP / 208-230 VAC / 60 HZ. / 1ph.*

* Special voltages available upon request
** Contact factory for metric sizes available
the design, material and specifications are subject to change without notice.

Shipping Information

• Dimensions - 1300 lbs. / 590 kg.
• Shipping Weight - 48" x 70" x 30" / 1219 mm. x 1778 mm. x 762 mm.